Electric vehicle battery model identification and state of charge estimation in real world driving cycles

This paper describes a study demonstrating a new method of state-of-charge (SoC) estimation for batteries in real-world electric vehicle applications. This method combines realtime model identification with an adaptive neuro-fuzzy inference system (ANFIS). In the study, investigations were carried down on a small-scale battery pack. An equivalent circuit network model of the pack was developed and validated using pulse-discharge experiments. The pack was then subjected to demands representing realistic WLTP and UDDS driving cycles obtained from a model of a representative electric vehicle, scaled match the size of the battery pack. A fast system identification technique was then used to estimate battery parameter values. One of these, open circuit voltage, was selected as suitable for SoC estimation, and this was used as the input to an ANFIS system which estimated the SoC. The results were verified by comparison to a theoretical Coulomb-counting method, and the new method was judged to be effective. The case study used a small 7.2 V NiMH battery pack, but the method described is applicable to packs of any size or chemistry

Low-cost programmable battery dischargers and application in battery model identification

This paper describes a study where a low-cost programmable battery discharger was built from basic electronic components, the popular MATLAB programming environment, and an low-cost Arduino microcontroller board. After its components and their function are explained in detail, a case study is performed to evaluate the discharger's performance. The setup is principally suitable for any type of battery cell or small packs. Here a 7.2 V NiMH battery pack including six cells is used. Consecutive discharge current pulses are applied and the terminal voltage is measured as the output. With the measured data, battery model identification is performed using a simple equivalent circuit model containing the open circuit voltage and the internal resistance. The identification results are then tested by repeating similar tests. Consistent results demonstrate accuracy of the identified battery parameters, which also confirms the quality of the measurement. Furthermore, it is demonstrated that the identification method is fast enough to be used in real-time applications

Electric vehicle battery parameter identification and SOC observability analysis: NiMH and Li-S case studies

In this study, a framework is proposed for battery model identification to be applied in electric vehicle energy storage systems. The main advantage of the proposed approach is having capability to handle different battery chemistries. Two case studies are investigated: nickel-metal hydride (NiMH), which is a mature battery technology, and Lithium-Sulphur (Li-S), a promising next-generation technology. Equivalent circuit battery model parametrisation is performed in both cases using the Prediction-Error Minimization (PEM) algorithm applied to experimental data. The use of identified parameters for battery state-of-charge (SOC) estimation is then discussed. It is demonstrated that the set of parameters needed can change with a different battery chemistry. In the case of NiMH, the battery’s open circuit voltage (OCV) is adequate for SOC estimation. However, Li-S battery SOC estimation can be challenging due to the chemistry’s unique features and the SOC cannot be estimated from the OCV-SOC curve alone because of its flat gradient. An observability analysis demonstrates that Li-S battery SOC is not observable using the common state-space representations in the literature. Finally, the problem’s solution is discussed using the proposed framework

A study on battery model parametrisation problem: application-oriented trade-offs between accuracy and simplicity

This study is focused on fast low-fidelity battery modelling for online applications. Because the battery parameters change due to variations of battery’s states, the model may need to be updated during operation. This can be achieved through the use of an online parameter identification technique, making use of online current-voltage measurements. The parametrisation algorithm’s speed is a crucial issue in such applications. This paper describes a study exploring the trade-offs between speed and accuracy, considering equivalent circuit models with different levels of complexity and different parameter-fitting algorithms. A visual investigation of the battery parametrisation problem is also proposed by obtaining battery model identification surfaces which help us to avoid unnecessary complexities. Three standard fitting algorithms are used to parametrise battery models using current-voltage measurements. For each level of complexity, the algorithms performances are evaluated using experimental data from a small NiMH battery pack. An application-oriented view on this trade-offs is discussed which demonstrates that the final target of the battery parametrisation problem can significantly affect the choice of the fitting algorithm and battery model structur

Accuracy versus simplicity in online battery model identification

This paper presents a framework for battery modeling in online, real-time applications where accuracy is important but speed is the key. The framework allows users to select model structures with the smallest number of parameters that is consistent with the accuracy requirements of the target application. The tradeoff between accuracy and speed in a battery model identification process is explored using different model structures and parameter-fitting algorithms. Pareto optimal sets are obtained, allowing a designer to select an appropriate compromise between accuracy and speed. In order to get a clearer understanding of the battery model identification problem, “identification surfaces” are presented. As an outcome of the battery identification surfaces, a new analytical solution is derived for battery model identification using a closed-form formula to obtain a battery’s ohmic resistance and open circuit voltage from measurement data. This analytical solution is used as a benchmark for comparison of other fitting algorithms and it is also used in its own right in a practical scenario for state-of-charge estimation. A simulation study is performed to demonstrate the effectiveness of the proposed framework and the simulation results are verified by conducting experimental tests on a small NiMH battery pack

Electric vehicle fleet management using ant colony optimisation

This research is focused on implementation of the ant colony optimisation (ACO) technique to solve an advanced version of the vehicle routing problem (VRP), called the fleet management system (FMS). An optimum solution of VRP can bring benefits for the fleet operators as well as contributing to the environment. Nowadays, particular considerations and modifications are needed to be applied in the existing FMS algorithms in response to the rapid growth of electric vehicles (EVs). For example, current FMS algorithms do not consider the limited range of EVs, their charging time or battery degradation. In this study, a new ACO-based FMS algorithm is developed for a fleet of EVs. A simulation platform is built in order to evaluate performance of the proposed FMS algorithm under different simulation case-studies. The simulation results are validated against a well-established method in the literature called nearest-neighbour technique. In each case-study, the overall mileage of the fleet is considered as an index to measure the performance of the FMS algorithm

Kalman-variant estimators for state of charge in lithium-sulfur batteries

Lithium-sulfur batteries are now commercially available, offering high specific energy density, low production costs and high safety. However, there is no commercially-available battery management system for them, and there are no published methods for determining state of charge in situ. This paper describes a study to address this gap. The properties and behaviours of lithium-sulfur are briefly introduced, and the applicability of ‘standard’ lithium-ion state-of-charge estimation methods is explored. Open-circuit voltage methods and ‘Coulomb counting’ are found to have a poor fit for lithium-sulfur, and model-based methods, particularly recursive Bayesian filters, are identified as showing strong promise. Three recursive Bayesian filters are implemented: an extended Kalman filter (EKF), an unscented Kalman filter (UKF) and a particle filter (PF). These estimators are tested through practical experimentation, considering both a pulse-discharge test and a test based on the New European Driving Cycle (NEDC). Experimentation is carried out at a constant temperature, mirroring the environment expected in the authors' target automotive application. It is shown that the estimators, which are based on a relatively simple equivalent-circuit–network model, can deliver useful results. If the three estimators implemented, the unscented Kalman filter gives the most robust and accurate performance, with an acceptable computational effort

Electric vehicle battery management algorithm development using a HIL simulator incorporating three-phase machines and power electronics

This paper describes a hardware-in-the-loop (HIL) test rig for the test and development of electric vehicle battery management and state-estimation algorithms in the presence of realistic real-world duty cycles. The rig includes two back-to-back connected brushless DC motors, the respective power electronic controllers, a target battery pack, a dSPACE real-time simulator, a thermal chamber and a PC for human-machine interface. The traction motor is commanded to track a reference velocity based on a drive cycle and the target battery pack provides the required power. Except the battery pack and the electric machine which are real, other parts of a vehicle powertrain system are modelled and used in the real-time simulator. A generic framework has been developed for real-time battery measurement, model identification and state estimation. Measurements of current and battery terminal voltage are used by an identification unit to extract parameters of an equivalent circuit network (ECN) model in real-time. Outputs of the identification unit are then used by an estimation unit which uses an artificial intelligent model trained to find the relationship between the battery parameters and state-of-charge (SOC). The results demonstrate that even with a high noise level in measured data, the proposed identification and estimation algorithms are able to work well in real-time

Electric vehicle energy consumption modelling and estimation—A case study

Electric vehicles (EVs) have a limited driving range compared to conventional vehicles. Accurate estimation of EV's range is therefore a significant need to eliminate “range anxiety” that refers to drivers' fear of running out of energy while driving. However, the range estimators used in the currently available EVs are not sufficiently accurate. To overcome this issue, more accurate range estimation techniques are investigated. Nonetheless, an accurate power‐based EV energy consumption model is crucial to obtain a precise range estimation. This paper describes a study on EV energy consumption modelling. For this purpose, EV modelling is carried out using MATLAB/Simulink software based on a real EV in the market, the BMW i3. The EV model includes vehicle powertrain system and longitudinal vehicle dynamics. The powertrain is modelled using efficiency maps of the electric motor and the power electronics' data available for BMW i3. It also includes a transmission and a battery model (ie, Thevenin equivalent circuit model). A driver model is developed as well to control the vehicle's speed and to represent human driver's behaviour. In addition, a regenerative braking strategy, based on a series brake system, is developed to model the behaviour of a real braking controller. Auxiliary devices are also included in the EV model to improve energy consumption estimation accuracy as they can have a significant impact on that. The vehicle model is validated against published energy consumption values that demonstrates a satisfactory level of accuracy with 2% to 6% error between simulation and experimental results for Environmental Protection Agency and NEDC tests

A model-based battery charging optimization framework for proper trade-offs between time and degradation

This study aims at developing an optimisation framework for electric vehicle charging by considering different trade-offs between battery degradation and charging time. For the first time, the application of practical limitations on charging and cooling power is considered along with more detailed health models. Lithium Iron Phosphate battery is used as a case-study to demonstrate the effectiveness of the proposed optimisation framework. A coupled electro-thermal equivalent circuit model is used along with two battery health models to mathematically obtain optimal charging current profiles by considering stress factors of state-of-charge, charging rate, temperature and time. The optimisation results demonstrate an improvement over the benchmark constant current-constant voltage (CCCV) charging protocol when considering both the charging time and battery health. A main difference between the optimal and the CCCV charging protocols is found to be an additional ability to apply constraints and adapt to initial conditions in the proposed optimal charging protocol. In a case study for example, the ‘optimal time’ charging is found to take 12 minutes while the ‘optimal health’ charging profile suggests around 100 minutes for charging the battery from 25% to 75% state-of-charge. Any other trade-off between those two extreme cases is achievable using the proposed charging protocol as well